Frameless Motors with Encoders: Precision, Power, and Easy Fit

You want smooth motion. You want small size. You want big power. I get it.

I help you build fast, safe, smart machines. I make motion simple. I make motion right.

I am Jimi Technology Co., Ltd. I lead in doğrusal aktüatörler, TV asansörlerive otomasyon si̇stemleri̇. My gear turns elektrik gücü içine straight motion. You press a button. Things yükseltmek, daha düşük, itmek, çekveya eğim. I am not just a seller. I am an uzman. I am a çözüm sağlayıcı. I am a güvenilir otorite. You can count on me.

What is a frameless motor?

• It is two parts. A stator ve bir rotor.
• No case. No shaft. No bearings.
• You put it right in your machine.
• It is doğrudan tahrik. It has zero backlash.
• It can be BLDC veya PMSM.
• It can be slotless veya distributed winding.
• It can have a hollow shaft. You can pass wires through.
• It can have high pole count for smooth feel.
• It brings high torque density in a compact motor design.
• It cuts weight ve size. It saves uzay.

What is an encoder?

• It is a tiny eye. It tells position ve hız.
• It can be mutlak. You know spot right on power up.
• It can be artımlı. You count steps.
• It can be optical, magneticveya inductive.
• It can use Hall effect sensors.
• It can send digital veya analog output.
• It can talk BiSS, SSI, Sin/Cosveya quadrature A/B/Z.
• It drives closed loop control ile PID veya FOC.

Why put them together?

• You get hassas konumlandırma ve tekrarlanabilirlik.
• You get high dynamic response with quick start and stop.
• You get low cogging torque. Motion feels silky.
• You cut mechanical complexity. No belts. No gear lash.
• You improve thermal management. Heat flows to your frame.
• You raise reliability ve MTBF.
• You hit tight spaces ile space-saving motor kits.

I build this into smart actuator components. I pair servo motor frameless kits with encoder feedback systems. I size them with performance curves, torque speed characteristics, continuous torque, peak torque, torque constant (Kt), back EMF constant, winding resistance, winding inductance, rotor inertia, thermal resistanceve operating temperature range. I design for EMI shielding, insulation class, environmental protection, and the right IP derecesi.

The promise to you

• I attract your eye. Small motor. Big push. Clean look.
• I point out the need. You want doğruluk. You want Güvenlik. You want hız.
• I meet the need. I build to your spec. I test. I prove.
• I position my product as your fix. I make it fit. I make it work. I back it up.

Benefits at a glance

How the encoder helps

• Absolute encoder: safe start, no homing, fast boot.
• Incremental encoder: low cost, simple build.
• Watch key specs:
  • Çözünürlük in bits or CPR
  • Doğruluk ve tekrarlanabilirlik
  • Output interface and noise care

I match encoders from Renishaw, Heidenhain, Sick AG, Dynapar, Lika Electronic, Leine & Linde, Baumerve BEI Sensors. I also support çözümleyici feedback for heat and shock.

Where you can use it

• Robotik: collaborative robots, industrial robotic arms, end effectors, direct drive robotics, Harmonic Drive joints
• Mobile robots: AGV motor solutions and AMRs
• Medical: surgical robotics, tools, drills, prosthetics, exoskeletonsve diagnostic imaging like CT ve MRI
• Aerospace & defense: gimbal systems, surveillance, aircraft control surfaces, guidance systems, UAVs, drone gimbal
• Industrial automation: semiconductor manufacturing, wafer handling, vision systems, pick and place systems, paketleme maki̇neleri̇, ATE
• Other sites: cleanroom compatible motor, vacuum compatible motor, radiation tolerant motor, submersible motor, harsh environments

Pick the right kit: simple guide

I plan prototype motor development, small batch productionve volume production. I set connector options, cable lengthsve mounting options. I document technical specifications ve application notes.

My ecosystem: I fit what you use

I support drives and lines from Kollmorgen, Maxon, Faulhaber, Portescap by Sensata Technologies, Tecnotion, Moog Inc., Parker Hannifin ve Parker Electromechanical, Celera Motion (Novanta)ve Allied Motion. I sync with Copley Controls ve Elmo Motion Control. I interface to Yaskawa, Mitsubishi Electric, Siemens, Fanuc, KUKA, Universal Robotsve Stäubli systems. I follow NEMA ve IEC rules. I meet EMI/EMC needs.

A quick look: performance chart

Torque Density   ██████████  10/10
Positional Hold  ██████████  10/10
Smooth Motion    █████████   9/10
Thermal Control  █████████   9/10
Footprint Size   ██████████  10/10  (smaller bar is better, lower is great)

Note: Your exact score can change by model and load and site.

Why Jimi for your build

• I bring deneyim içinde hareket kontrol si̇stemleri̇ için machine builders ve OEM teams.
• I deliver design considerations that cut risk.
• I solve system integration challenges fast.
• I give full engineering support from idea to field.
• I help you win a competitive advantage with faster time to market.

Want a ready path for linear motion today? See my lines:

• Explore high-accuracy electric linear actuators with servo precision: Elektrikli Lineer Aktüatörler
• Add smart feedback to your system with tight control: Konum Geri Beslemeli Aktüatörler
• Build compact power stages for OEM motion: Servo Motor Aktüatörleri
• Scale robust motion in plants and labs: Endüstriyel Otomasyon Aktüatörleri

A peek inside the tech

I can pair a brushless DC frameless motor ya da permanent magnet synchronous motor frameless with your load. I tune PID kontrolörü gains and set field‑oriented control. I shape the inertia match. I map performance curves. I verify tekrarlanabilirlik. I check noise reduction ve vibration reduction. I plan thermal resistance paths. I guard with EMI shielding.

I test in temiz oda, vakum, IP67, IP65, heat, and shock. I set operating temperature range. I note mean time between failures (MTBF). I align to motor insulation class.

I choose the right encoder resolution for your job. A robot joint needs high bits. A conveyor needs fewer counts. A gimbal motor needs Sin/Cos for smooth blend. A lab tool may need BiSS for noise immunity.

I match the stack to your kontrolör on EtherCAT, CANopenveya PROFINET. I route cables through a hollow shaft. I mount to your frame with simple bolts. I set cable lengths ve connector options that fit your panel.

Real world use cases

• A collaborative robot joint with a direct drive motor ve absolute encoder. The arm starts safe with no home move and no pinch risk.
• A surgical robot hand tool with a slotless frameless motor. It runs smooth and quiet. It fits in a tight shell.
• Bir AGV hub with a servo motor frameless kit and magnetic encoder. It gives high dynamic response and holds torque on ramps.
• A yarı iletken wafer stage with optical encoder integration ve vacuum compatible motor. It hits hassas konumlandırma ile high repeatability.
• A drone gimbal ile low cogging torque motor ve incremental encoder. It makes video steady.

My promise

You need speed. You need space. You need control. I deliver. I build custom frameless motor kits. I design for OEM motor integration. I bring design flexibility. I keep cost vs performance in line. I ship on time.

I can guide you with a motor sizing guide ve motor selection criteria. I share application notes ve technical specifications. I support prototype, small batchve volume production.

When you want lift and tilt too, I bring full lines in lifting columns, TV asansörleri, and desk standing gear. I can tie a frameless motor with encoder to your actuator assemblies so your build stays clean and fast.

Özet

• Frameless plus kodlayıcı gives hassas, güçve sorunsuz entegrasyon.
• You get compact design, zero backlashve high efficiency.
• You gain closed loop control ve smarter motion.
• I help you pick and build. I stand by you.

Referanslar

• Kollmorgen. Direct Drive Frameless Motors Selection Guide.
• Renishaw. Encoder Fundamentals and Applications Notes.
• Heidenhain. Absolute vs Incremental Encoders Technical Overview.
• IEC 60034 Series. Rotating Electrical Machines Standards.
• NEMA MG 1. Motors and Generators Guidance.
• Celera Motion (Novanta). Inductive and Optical Encoder Technologies.
• Copley Controls. FOC and Servo Tuning Application Notes.
• Allied Motion. Frameless BLDC Motor Integration Guide.