Frameless Motors with Encoders: Precision, Power, and Easy Fit

Оглавление

You want smooth motion. You want small size. You want big power. I get it.

I help you build fast, safe, smart machines. I make motion simple. I make motion right.

I am Jimi Technology Co., Ltd. I lead in линейные приводыТелевизионные лифты, и системы автоматизации. My gear turns электроэнергия в straight motion. You press a button. Things поднятьниженажмитетянуть, или наклон. I am not just a seller. I am an эксперт. I am a поставщик решений. I am a доверенный орган. You can count on me.

Электропривод сервомотора с цилиндром серии 190 с высокой нагрузкой (1)

What is a frameless motor?

  • It is two parts. A stator и rotor.
  • No case. No shaft. No bearings.
  • You put it right in your machine.
  • It is прямой привод. It has zero backlash.
  • It can be BLDC или PMSM.
  • It can be slotless или distributed winding.
  • It can have a hollow shaft. You can pass wires through.
  • It can have high pole count for smooth feel.
  • It brings high torque density in a compact motor design.
  • It cuts weight и size. It saves космос.

What is an encoder?

  • It is a tiny eye. It tells position и скорость.
  • It can be абсолютный. You know spot right on power up.
  • It can be инкрементный. You count steps.
  • It can be opticalmagnetic, или inductive.
  • It can use Hall effect sensors.
  • It can send digital или analog output.
  • It can talk BiSSSSISin/Cos, или quadrature A/B/Z.
  • It drives closed loop control с PID или FOC.

Why put them together?

  • You get точное позиционирование и повторяемость.
  • You get high dynamic response with quick start and stop.
  • You get low cogging torque. Motion feels silky.
  • You cut mechanical complexity. No belts. No gear lash.
  • You improve thermal management. Heat flows to your frame.
  • You raise reliability и MTBF.
  • You hit tight spaces с space-saving motor kits.

I build this into smart actuator components. I pair servo motor frameless kits with encoder feedback systems. I size them with performance curvestorque speed characteristicscontinuous torquepeak torquetorque constant (Kt)back EMF constantwinding resistancewinding inductancerotor inertiathermal resistance, и operating temperature range. I design for EMI shieldinginsulation classenvironmental protection, and the right Степень защиты IP.

The promise to you

  • I attract your eye. Small motor. Big push. Clean look.
  • I point out the need. You want точность. You want безопасность. You want скорость.
  • I meet the need. I build to your spec. I test. I prove.
  • I position my product as your fix. I make it fit. I make it work. I back it up.

Benefits at a glance

ХарактеристикаWhat it meansYour win
High torque densityMore torque in less spaceSmaller machine with more power
Direct driveNo gear lashZero backlash and smooth motion
Integrated encoderReal time position and speedPrecise closed loop control
Hollow shaftCable or tube pass throughClean build and easy service
Thermal pathHeat to frameLonger life and stable output
Custom windingsWinding to match driveHigh efficiency and cool run
ProtocolsCANopenEtherCATPROFINETFast setup in your PLC line
Harsh dutyЧистое помещениевакуумIPradiation tolerantsubmersibleRun in tough sites with ease

How the encoder helps

  • Absolute encoder: safe start, no homing, fast boot.
  • Incremental encoder: low cost, simple build.
  • Watch key specs:
    • Разрешение in bits or CPR
    • Точность и повторяемость
    • Output interface and noise care

I match encoders from RenishawHeidenhainSick AGDynaparLika ElectronicLeine & LindeBaumer, и BEI Sensors. I also support резольвер feedback for heat and shock.

OD4 IP67 Водонепроницаемый линейный привод 12V24V DC Motor (2)

Where you can use it

  • Робототехникаcollaborative robotsindustrial robotic armsend effectorsdirect drive roboticsHarmonic Drive joints
  • Mobile robotsAGV motor solutions and AMRs
  • Medicalsurgical robotics, tools, drills, prostheticsexoskeletons, и diagnostic imaging like CT и MRI
  • Aerospace & defensegimbal systemssurveillanceaircraft control surfacesguidance systemsUAVsdrone gimbal
  • Industrial automationsemiconductor manufacturingwafer handlingvision systemspick and place systemsупаковочное оборудованиеATE
  • Other sitescleanroom compatible motorvacuum compatible motorradiation tolerant motorsubmersible motorharsh environments

Pick the right kit: simple guide

You askI checkWhat I pick
How much torqueContinuous и peak torqueRight stack and torque constant
What speedRPM range and torque speed curvesPoles and slot style for speed
How tightТочностьповторяемостьencoder resolutionAbsolute или инкрементныйoptical или magnetic
What spaceOD, ID, length, hollow shaftReduced size motorweight-saving motor
What siteTemp, вибрация, dust, Степень защиты IPЗащита окружающей среды and sealing
What driveMotor drive compatibility, bus volts, ampsMatch to drive/controllerPIDFOC
What lifeMotor life expectancyMTBFCool run and right thermal management
What costCost-benefit analysisНастройка против standard fit

I plan prototype motor developmentsmall batch production, и volume production. I set connector optionscable lengths, и mounting options. I document technical specifications и application notes.

My ecosystem: I fit what you use

I support drives and lines from KollmorgenMaxonFaulhaberPortescap by Sensata TechnologiesTecnotionMoog Inc.Parker Hannifin и Parker ElectromechanicalCelera Motion (Novanta), и Allied Motion. I sync with Copley Controls и Elmo Motion Control. I interface to YaskawaMitsubishi ElectricSiemensFanucKUKAUniversal Robots, и Stäubli systems. I follow NEMA и IEC rules. I meet ЭМИ/ЭМС needs.

A quick look: performance chart

Torque Density   ██████████  10/10
Positional Hold  ██████████  10/10
Smooth Motion    █████████   9/10
Thermal Control  █████████   9/10
Footprint Size   ██████████  10/10  (smaller bar is better, lower is great)

Note: Your exact score can change by model and load and site.

Why Jimi for your build

  • I bring опыт в системы управления движением для machine builders и OEM teams.
  • I deliver design considerations that cut risk.
  • I solve system integration challenges fast.
  • I give full engineering support from idea to field.
  • I help you win a competitive advantage with faster time to market.

Want a ready path for linear motion today? See my lines:

A peek inside the tech

I can pair a brushless DC frameless motor или permanent magnet synchronous motor frameless with your load. I tune ПИД-регулятор gains and set field‑oriented control. I shape the inertia match. I map performance curves. I verify повторяемость. I check noise reduction и vibration reduction. I plan thermal resistance paths. I guard with EMI shielding.

I test in чистая комнатавакуумIP67IP65, heat, and shock. I set operating temperature range. I note mean time between failures (MTBF). I align to motor insulation class.

I choose the right encoder resolution for your job. A robot joint needs high bits. A conveyor needs fewer counts. A gimbal motor needs Sin/Cos for smooth blend. A lab tool may need BiSS for noise immunity.

I match the stack to your контроллер on EtherCATCANopen, или PROFINET. I route cables through a hollow shaft. I mount to your frame with simple bolts. I set cable lengths и connector options that fit your panel.

Real world use cases

  • collaborative robot joint with a direct drive motor и absolute encoder. The arm starts safe with no home move and no pinch risk.
  • surgical robot hand tool with a slotless frameless motor. It runs smooth and quiet. It fits in a tight shell.
  • An AGV hub with a servo motor frameless kit and magnetic encoder. It gives high dynamic response and holds torque on ramps.
  • полупроводник wafer stage with optical encoder integration и vacuum compatible motor. It hits точное позиционирование с high repeatability.
  • drone gimbal с low cogging torque motor и incremental encoder. It makes video steady.

My promise

You need speed. You need space. You need control. I deliver. I build custom frameless motor kits. I design for OEM motor integration. I bring design flexibility. I keep cost vs performance in line. I ship on time.

I can guide you with a motor sizing guide и motor selection criteria. I share application notes и technical specifications. I support prototypesmall batch, и volume production.

When you want lift and tilt too, I bring full lines in lifting columnsТелевизионные лифты, and desk standing gear. I can tie a frameless motor with encoder to your actuator assemblies so your build stays clean and fast.

Резюме

  • Frameless plus энкодер gives точностьмощность, и бесшовная интеграция.
  • You get compact designzero backlash, и high efficiency.
  • You gain closed loop control и smarter motion.
  • I help you pick and build. I stand by you.

Ссылки

  • Kollmorgen. Direct Drive Frameless Motors Selection Guide.
  • Renishaw. Encoder Fundamentals and Applications Notes.
  • Heidenhain. Absolute vs Incremental Encoders Technical Overview.
  • IEC 60034 Series. Rotating Electrical Machines Standards.
  • NEMA MG 1. Motors and Generators Guidance.
  • Celera Motion (Novanta). Inductive and Optical Encoder Technologies.
  • Copley Controls. FOC and Servo Tuning Application Notes.
  • Allied Motion. Frameless BLDC Motor Integration Guide.

Комментарии к блогу

Frameless Motors with Encoders: Precision, Power, and Easy Fit

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