Frameless Motors with Encoders: Precision, Power, and Easy Fit

You want smooth motion. You want small size. You want big power. I get it.

I help you build fast, safe, smart machines. I make motion simple. I make motion right.

I am Jimi Technology Co., Ltd. I lead in 선형 액추에이터, TV 리프트및 자동화 시스템. My gear turns 전력 에 straight motion. You press a button. Things raise, lower, push, pull또는 기울기. I am not just a seller. I am an 전문가. I am a 솔루션 제공업체. I am a 신뢰할 수 있는 기관. You can count on me.

What is a frameless motor?

• It is two parts. A stator 및 rotor.
• No case. No shaft. No bearings.
• You put it right in your machine.
• It is 직접 드라이브. It has zero backlash.
• It can be BLDC 또는 PMSM.
• It can be slotless 또는 distributed winding.
• It can have a hollow shaft. You can pass wires through.
• It can have high pole count for smooth feel.
• It brings high torque density in a compact motor design.
• It cuts weight 그리고 size. It saves 공간.

What is an encoder?

• It is a tiny eye. It tells position 그리고 속도.
• It can be 절대. You know spot right on power up.
• It can be 증분. You count steps.
• It can be optical, magnetic또는 inductive.
• It can use Hall effect sensors.
• It can send digital 또는 analog output.
• It can talk BiSS, SSI, Sin/Cos또는 quadrature A/B/Z.
• It drives closed loop control 와 함께 PID 또는 FOC.

Why put them together?

• You get 정밀 포지셔닝 그리고 반복성.
• You get high dynamic response with quick start and stop.
• You get low cogging torque. Motion feels silky.
• You cut mechanical complexity. No belts. No gear lash.
• You improve thermal management. Heat flows to your frame.
• You raise reliability 그리고 MTBF.
• You hit tight spaces 와 함께 space-saving motor kits.

I build this into smart actuator components. I pair servo motor frameless kits with encoder feedback systems. I size them with performance curves, torque speed characteristics, continuous torque, peak torque, torque constant (Kt), back EMF constant, winding resistance, winding inductance, rotor inertia, thermal resistance및 operating temperature range. I design for EMI shielding, insulation class, environmental protection, and the right IP 등급.

The promise to you

• I attract your eye. Small motor. Big push. Clean look.
• I point out the need. You want 정확성. You want 안전. You want 속도.
• I meet the need. I build to your spec. I test. I prove.
• I position my product as your fix. I make it fit. I make it work. I back it up.

Benefits at a glance

How the encoder helps

• Absolute encoder: safe start, no homing, fast boot.
• Incremental encoder: low cost, simple build.
• Watch key specs:
  • 해상도 in bits or CPR
  • 정확성 그리고 반복성
  • Output interface and noise care

I match encoders from Renishaw, Heidenhain, Sick AG, Dynapar, Lika Electronic, Leine & Linde, Baumer및 BEI Sensors. I also support 해결자 feedback for heat and shock.

Where you can use it

• 로봇 공학: collaborative robots, industrial robotic arms, end effectors, direct drive robotics, Harmonic Drive joints
• Mobile robots: AGV motor solutions and AMRs
• Medical: surgical robotics, tools, drills, prosthetics, exoskeletons및 diagnostic imaging like CT 그리고 MRI
• Aerospace & defense: gimbal systems, surveillance, aircraft control surfaces, guidance systems, UAVs, drone gimbal
• Industrial automation: semiconductor manufacturing, wafer handling, vision systems, pick and place systems, 포장 기계, ATE
• Other sites: cleanroom compatible motor, vacuum compatible motor, radiation tolerant motor, submersible motor, harsh environments

Pick the right kit: simple guide

I plan prototype motor development, small batch production및 volume production. I set connector options, cable lengths및 mounting options. I document technical specifications 그리고 application notes.

My ecosystem: I fit what you use

I support drives and lines from 콜모르겐, Maxon, 폴하버, Portescap by Sensata Technologies, Tecnotion, Moog Inc., 파커 하니핀 그리고 Parker Electromechanical, Celera Motion (Novanta)및 Allied Motion. I sync with Copley Controls 그리고 Elmo Motion Control. I interface to 야스카와, Mitsubishi Electric, 지멘스, Fanuc, KUKA, Universal Robots및 Stäubli systems. I follow NEMA 그리고 IEC rules. I meet EMI/EMC needs.

A quick look: performance chart

Torque Density   ██████████  10/10
Positional Hold  ██████████  10/10
Smooth Motion    █████████   9/10
Thermal Control  █████████   9/10
Footprint Size   ██████████  10/10  (smaller bar is better, lower is great)

Note: Your exact score can change by model and load and site.

Why Jimi for your build

• I bring 경험 in 모션 제어 시스템 에 대한 machine builders 그리고 OEM teams.
• I deliver design considerations that cut risk.
• I solve system integration challenges fast.
• I give full engineering support from idea to field.
• I help you win a competitive advantage with faster time to market.

Want a ready path for linear motion today? See my lines:

• Explore high-accuracy electric linear actuators with servo precision: 전동 리니어 액추에이터
• Add smart feedback to your system with tight control: 위치 피드백이 있는 액추에이터
• Build compact power stages for OEM motion: 서보 모터 액추에이터
• Scale robust motion in plants and labs: 산업 자동화 액추에이터

A peek inside the tech

I can pair a brushless DC frameless motor 또는 permanent magnet synchronous motor frameless with your load. I tune PID 컨트롤러 gains and set field‑oriented control. I shape the inertia match. I map performance curves. I verify 반복성. I check noise reduction 그리고 vibration reduction. I plan thermal resistance paths. I guard with EMI shielding.

I test in 클린룸, 진공, IP67, IP65, heat, and shock. I set operating temperature range. I note mean time between failures (MTBF). I align to motor insulation class.

I choose the right encoder resolution for your job. A robot joint needs high bits. A conveyor needs fewer counts. A gimbal motor needs Sin/Cos for smooth blend. A lab tool may need BiSS for noise immunity.

I match the stack to your 컨트롤러 on EtherCAT, CANopen또는 PROFINET. I route cables through a hollow shaft. I mount to your frame with simple bolts. I set cable lengths 그리고 connector options that fit your panel.

Real world use cases

• A collaborative robot joint with a direct drive motor 그리고 absolute encoder. The arm starts safe with no home move and no pinch risk.
• A surgical robot hand tool with a slotless frameless motor. It runs smooth and quiet. It fits in a tight shell.
• An AGV hub with a servo motor frameless kit and magnetic encoder. It gives high dynamic response and holds torque on ramps.
• A 반도체 wafer stage with optical encoder integration 그리고 vacuum compatible motor. It hits 정밀 포지셔닝 와 함께 high repeatability.
• A drone gimbal 와 함께 low cogging torque motor 그리고 incremental encoder. It makes video steady.

My promise

You need speed. You need space. You need control. I deliver. I build custom frameless motor kits. I design for OEM motor integration. I bring design flexibility. I keep cost vs performance in line. I ship on time.

I can guide you with a motor sizing guide 그리고 motor selection criteria. I share application notes 그리고 technical specifications. I support prototype, small batch및 volume production.

When you want lift and tilt too, I bring full lines in lifting columns, TV 리프트, and desk standing gear. I can tie a frameless motor with encoder to your actuator assemblies so your build stays clean and fast.

요약

• Frameless plus 인코더 gives 정밀도, power및 원활한 통합.
• You get compact design, zero backlash및 high efficiency.
• You gain closed loop control 그리고 smarter motion.
• I help you pick and build. I stand by you.

참조

• Kollmorgen. Direct Drive Frameless Motors Selection Guide.
• Renishaw. Encoder Fundamentals and Applications Notes.
• Heidenhain. Absolute vs Incremental Encoders Technical Overview.
• IEC 60034 Series. Rotating Electrical Machines Standards.
• NEMA MG 1. Motors and Generators Guidance.
• Celera Motion (Novanta). Inductive and Optical Encoder Technologies.
• Copley Controls. FOC and Servo Tuning Application Notes.
• Allied Motion. Frameless BLDC Motor Integration Guide.