Frameless Motors with Encoders: Precision, Power, and Easy Fit

Table des matières

You want smooth motion. You want small size. You want big power. I get it.

I help you build fast, safe, smart machines. I make motion simple. I make motion right.

I am Jimi Technology Co., Ltd. I lead in actionneurs linéairesAscenseurs TVet systèmes d'automatisation. My gear turns énergie électrique en straight motion. You press a button. Things éleverinférieurpoussertirerou inclinaison. I am not just a seller. I am an expert. I am a fournisseur de solutions. I am a autorité de confiance. You can count on me.

Servomoteur électrique à vérin à charge élevée de la série 190 (1)

What is a frameless motor?

  • It is two parts. A stator et un rotor.
  • No case. No shaft. No bearings.
  • You put it right in your machine.
  • It is entraînement direct. It has zero backlash.
  • It can be BLDC ou PMSM.
  • It can be slotless ou distributed winding.
  • It can have a hollow shaft. You can pass wires through.
  • It can have high pole count for smooth feel.
  • It brings high torque density in a compact motor design.
  • It cuts weight et size. It saves espace.

What is an encoder?

  • It is a tiny eye. It tells position et vitesse.
  • It can be absolu. You know spot right on power up.
  • It can be incrémentale. You count steps.
  • It can be opticalmagneticou inductive.
  • It can use Hall effect sensors.
  • It can send digital ou analog output.
  • It can talk BiSSSSISin/Cosou quadrature A/B/Z.
  • It drives closed loop control avec PID ou FOC.

Why put them together?

  • You get positionnement de précision et répétabilité.
  • You get high dynamic response with quick start and stop.
  • You get low cogging torque. Motion feels silky.
  • You cut mechanical complexity. No belts. No gear lash.
  • You improve thermal management. Heat flows to your frame.
  • You raise reliability et MTBF.
  • You hit tight spaces avec space-saving motor kits.

I build this into smart actuator components. I pair servo motor frameless kits with encoder feedback systems. I size them with performance curvestorque speed characteristicscontinuous torquepeak torquetorque constant (Kt)back EMF constantwinding resistancewinding inductancerotor inertiathermal resistanceet operating temperature range. I design for EMI shieldinginsulation classenvironmental protection, and the right Indice de protection IP.

The promise to you

  • I attract your eye. Small motor. Big push. Clean look.
  • I point out the need. You want précision. You want la sécurité. You want vitesse.
  • I meet the need. I build to your spec. I test. I prove.
  • I position my product as your fix. I make it fit. I make it work. I back it up.

Benefits at a glance

FonctionnalitéWhat it meansYour win
High torque densityMore torque in less spaceSmaller machine with more power
Direct driveNo gear lashZero backlash and smooth motion
Integrated encoderReal time position and speedPrecise closed loop control
Hollow shaftCable or tube pass throughClean build and easy service
Thermal pathHeat to frameLonger life and stable output
Custom windingsWinding to match driveHigh efficiency and cool run
ProtocolsCANopenEtherCATPROFINETFast setup in your PLC line
Harsh dutySalle blanchevideIPradiation tolerantsubmersibleRun in tough sites with ease

How the encoder helps

  • Absolute encoder: safe start, no homing, fast boot.
  • Incremental encoder: low cost, simple build.
  • Watch key specs:
    • Résolution in bits or CPR
    • Précision et répétabilité
    • Output interface and noise care

I match encoders from RenishawHeidenhainSick AGDynaparLika ElectronicLeine & LindeBaumeret BEI Sensors. I also support résolveur feedback for heat and shock.

OD4 IP67 Waterproof Linear Actuator 12V24V DC Motor (2)

Where you can use it

  • Robotiquecollaborative robotsindustrial robotic armsend effectorsdirect drive roboticsHarmonic Drive joints
  • Mobile robotsAGV motor solutions and AMRs
  • Medicalsurgical robotics, tools, drills, prostheticsexoskeletonset diagnostic imaging like CT et MRI
  • Aerospace & defensegimbal systemssurveillanceaircraft control surfacesguidance systemsUAVsdrone gimbal
  • Industrial automationsemiconductor manufacturingwafer handlingvision systemspick and place systemsmachines d'emballageATE
  • Other sitescleanroom compatible motorvacuum compatible motorradiation tolerant motorsubmersible motorharsh environments

Pick the right kit: simple guide

You askI checkWhat I pick
How much torqueContinuous et peak torqueRight stack and torque constant
What speedRPM range and torque speed curvesPoles and slot style for speed
How tightPrécisionrépétabilitéencoder resolutionAbsolute ou incrémentaleoptical ou magnetic
What spaceOD, ID, length, hollow shaftReduced size motorweight-saving motor
What siteTemp, vibration, dust, Indice de protection IPProtection de l'environnement and sealing
What driveMotor drive compatibility, bus volts, ampsMatch to drive/controllerPIDFOC
What lifeMotor life expectancyMTBFCool run and right thermal management
What costCost-benefit analysisPersonnalisation vs standard fit

I plan prototype motor developmentsmall batch productionet volume production. I set connector optionscable lengthset mounting options. I document technical specifications et application notes.

My ecosystem: I fit what you use

I support drives and lines from KollmorgenMaxonFaulhaberPortescap by Sensata TechnologiesTecnotionMoog Inc.Parker Hannifin et Parker ElectromechanicalCelera Motion (Novanta)et Allied Motion. I sync with Copley Controls et Elmo Motion Control. I interface to YaskawaMitsubishi ElectricSiemensFanucKUKAUniversal Robotset Stäubli systems. I follow NEMA et IEC rules. I meet EMI/EMC needs.

A quick look: performance chart

Torque Density   ██████████  10/10
Positional Hold  ██████████  10/10
Smooth Motion    █████████   9/10
Thermal Control  █████████   9/10
Footprint Size   ██████████  10/10  (smaller bar is better, lower is great)

Note: Your exact score can change by model and load and site.

Why Jimi for your build

  • I bring expérience en systèmes de contrôle du mouvement pour machine builders et OEM teams.
  • I deliver design considerations that cut risk.
  • I solve system integration challenges fast.
  • I give full engineering support from idea to field.
  • I help you win a competitive advantage with faster time to market.

Want a ready path for linear motion today? See my lines:

A peek inside the tech

I can pair a brushless DC frameless motor ou un permanent magnet synchronous motor frameless with your load. I tune Contrôleur PID gains and set field‑oriented control. I shape the inertia match. I map performance curves. I verify répétabilité. I check noise reduction et vibration reduction. I plan thermal resistance paths. I guard with EMI shielding.

I test in salle blanchevideIP67IP65, heat, and shock. I set operating temperature range. I note mean time between failures (MTBF). I align to motor insulation class.

I choose the right encoder resolution for your job. A robot joint needs high bits. A conveyor needs fewer counts. A gimbal motor needs Sin/Cos for smooth blend. A lab tool may need BiSS for noise immunity.

I match the stack to your contrôleur on EtherCATCANopenou PROFINET. I route cables through a hollow shaft. I mount to your frame with simple bolts. I set cable lengths et connector options that fit your panel.

Real world use cases

  • collaborative robot joint with a direct drive motor et absolute encoder. The arm starts safe with no home move and no pinch risk.
  • surgical robot hand tool with a slotless frameless motor. It runs smooth and quiet. It fits in a tight shell.
  • Un AGV hub with a servo motor frameless kit and magnetic encoder. It gives high dynamic response and holds torque on ramps.
  • semi-conducteur wafer stage with optical encoder integration et vacuum compatible motor. It hits positionnement de précision avec high repeatability.
  • drone gimbal avec low cogging torque motor et incremental encoder. It makes video steady.

My promise

You need speed. You need space. You need control. I deliver. I build custom frameless motor kits. I design for OEM motor integration. I bring design flexibility. I keep cost vs performance in line. I ship on time.

I can guide you with a motor sizing guide et motor selection criteria. I share application notes et technical specifications. I support prototypesmall batchet volume production.

When you want lift and tilt too, I bring full lines in lifting columnsAscenseurs TV, and desk standing gear. I can tie a frameless motor with encoder to your actuator assemblies so your build stays clean and fast.

Résumé

  • Frameless plus codeur gives précisionpouvoiret intégration transparente.
  • You get compact designzero backlashet high efficiency.
  • You gain closed loop control et smarter motion.
  • I help you pick and build. I stand by you.

Références

  • Kollmorgen. Direct Drive Frameless Motors Selection Guide.
  • Renishaw. Encoder Fundamentals and Applications Notes.
  • Heidenhain. Absolute vs Incremental Encoders Technical Overview.
  • IEC 60034 Series. Rotating Electrical Machines Standards.
  • NEMA MG 1. Motors and Generators Guidance.
  • Celera Motion (Novanta). Inductive and Optical Encoder Technologies.
  • Copley Controls. FOC and Servo Tuning Application Notes.
  • Allied Motion. Frameless BLDC Motor Integration Guide.

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